Flow controlled switch



Jan. 5, 1943. wl c. Rupo 2,307,304

FLOW CONTROLLED SWITCH g l l INI/ENTOR.

52 MLLAcE'C/e/DD. 53., ma( 25 4, MM

` 25 20 'ATTORNEYS `lara. 5, 1943. W, C, RUDD 2,307,304

\ FLOW CONTROLLED SWITCH Filed May l5, 1942 2 Sheets-Sheet 2 OPEN JW] TCH POS/ TIO/V CENTER Of" CRAY/77 CLOSED .SW/TCH POSITION INVENTOR.

/VQL ACE C F000.

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ATTORNEY/.5`

Patented Jan. 5, 1943 2,301,304 rLow oN'raoLLEn swi'ron Wallace C. Rudd, Yonkers, N. Y., assignor to Induction Heating Corporation, New York, N. Y., a corporation o! New York Application May 15, 1942, Serial No. 443,058

Claims.

This invention relates to flow controlled switch apparatus.

The objects of the invention include the provision of a durable and highly dependable means for opening 0r closing an electrical circuit responsive to the force of a stream of fluid. The preferred forms of the invention embody arrangements with which, once the switch is operated by the force of the stream, the parts will be maintained in the same operative condition reardless of minor variations in the force of the stream, but upon reduction of such force to less .than a predetermined value, the switch will be operated in the opposite direction with certainty. Preferred embodiments of the invention also embody switch means which will normally be biased to open circuit condition, combined with flow controlled means for operating the switch, which is also biased in a direction to normally leave the switch in open circuit condition, thus insuring an open circuit condition with a high degree of reliability whenever the controlling stream is flowing with less than a predetermined force or fails to ilow in excess of a predetermined rate.

'Ihe invention is particularly adapted among numerous other possible uses, to control the electrical power supply to large vacuum tubes of types requiring a constantly maintained supply of cooling iluid to prevent the vdestruction of the tubes. That is, the invention may be used to promptly cut off such power supply automatically whenever the now of cooling fluid is interrupted or reduced to less than a predetermined required amount. Yet the apparatus is such that minor variations inthe pressure oi the cooling fluid supply, such for example as may be caused by opening various water taps on a water supply system, will not result in cutting ci! the power supply.

Various further and more specific objects, features and advantages of the invention will appear from the detailed description given below taken in connection with the accompanying drawings which form a part of this specincation and illustrate merely by way oi example, preferred forms of the invention. The invention consists in such novel features and combinations of parts as may be shown and described in connection with the apparatus herein disclosed.

In the drawings Fig. 1 is an elevational view partly in section showing one embodiment oi the invention;

Fig. 2 is a view taken at right angles to the view ci Fig. 1;

Fig. 3 is a sectional view taken substantially along line 3 3 of Fig. 1;

Fig. 4 is a view of the operating parts when in closed switch positions;

Figs. 5 and 6 are schematic diagrams for illustrating certain operating principles of the invention; and

Fig. 7 is a view of a modified form of ilow controlled element which may be used in conjunction with apparatus like or similar to that shown in Fig. 1.

Referring now more specifically to Figs. 1-4, a container I0 which may be formed of cast brass for example, or some other suitable non-magnetic material, is shaped to provide a compartment II into which a controlling stream of fluid may ow as through an inlet pipe I2, the stream as it enters the compartment being directed against a vane I3. The fluid upon passing around the vane lls the compartment, and the stream may pass out throughan outlet pipe as at I4. Access may be had to the compartment II on taklngoif a. cover plate as at I5, which may be secured in place by screws`\as shown and sealed in respect to the body portion of the container I0 as by a gasket I6.

With the preferred form of the invention, the vane I3 may be mounted as shown in a position to extend transversely of the stream, on an arm I1 of a bell crank member I8, having another arm I9 carrying a small powerful permanent magnet as at 20 of the horseshoe type. The bell crank member may be removably mounted upon a pivoting pin as at 2|, this pin being iixed inthe rear wall of the container and the member I8 being retained thereon as by a washer and cotter pin at 22,

The permanent magnet 20 which is made for example of an alloy available under the trade name of Alnico, may be removably secured to the arm I9 as by a small clamping plate 23 and screw 24. 'Ihe end of the arm I9 may be formed Y with portions 25 having suitable weight, joined by a fiat area as shown against which the magnet is clamped. The upper portion 25 as shown in Fig. 4 may also serve as a stop means engaging an upper wall portion 26 of the cavity II when the bell crank member is swung to bring the magnet into its desired switch operating position.

The container I0 may be formed with another compartment or cavity 2l of cylindrical shape separated from the compartment II by a relatively thln non-magnetic wall portion 28. This cavity is adapted to slidably receive an hermetically sealed glass enclosed mercury switch as- /sembly as at29 of a type known per se, adapted to close a circuit responsive to magnetic flux brought out to binding posts as at 36 supported on an insulation piece 31 secured byscrews as shown tothe outside wall of the container I 0. Preferably the outside wall is so shaped at this area as to provide a cavity as at 38.for receiving the excess length of the connections 35. Theouter wall 39 of cavity 21 may be formed with an.

aperture 40 through which one may view the operating partsof. the switch and thereby deter-- mine when the switch has been slid into the proper position withrespect to magnet 20. An adjusting screw 4I may be -brought in through thelower end wall of the cavity 21 for varying the limit to which the mercury switch maybe slid down into the cavity 21. This cavity maybe of a size to frictionally engage the glass wallsof the switch enclosure against accidental upward movement, once its position is adjusted.

With the operating parts in the positions as limits. The manner 'in which this is accomplished will now be explained in connection with Fig. 5 wherein the vane, magnet and supporting parts are schematically indicated, and identified by the same reference characters as used in Fig. 1.

The torque produced in the member I8 is a function of the magnitude of the force F of the stream and the eiective radius at which it acts. It will be noted that the arm I1 in eect extends from the center of application of the force of the stream on vane I3 to the pivot point 2|,

at an angle to the direction of the stream, which angle is indicated at a and is very substantially less than. a right angle. With this arrangement the force of the stream F initially acts against the vane I3 with a leverage or effective radius represented by the distance d1.

s vane ismoved by the stream, toward the left shown in Fig. 1,V the bell crank member IBfby reason of its weighted arm I9, -is biased to a position such'that the magnet 20 is spaced a substantial distance from the thin-wall portion-28 which separates the magnet from the mercury switch. If now a stream of fluid is introduced through the inlet I2, as/'soon as such stream strikes against the vane I3 with a force inexcess of a predetermined amount, the parts'willv be moved to the relative positions shown in Fig.

4. That is, the vane I3 will be moved from its former4 position as tilted downwardly slightlyto the right, to the position shown in' Fig. 4, Where ithasa slight-downward tilt to the left. This will y cause the bell crank arm I9 to be moved through'a-small angle counter-clockwise, suicient to bring the magnet 20 up against, or in close iproximity to.. the thin wallportion -28 .whichseparates the two compartments II-and 21. Thereupon,` the armature 30 in the mercury switchwillcause the contact 32 to dip into the mercury globule 33 and close the circuit. The magnet andzother parts will be maintained in the circuit closing positions as shown in Fig. 4,V

so long-asthe controlling stream of fluid entering inlet I2 continues to apply sufiicient force to hold the vane I3 against being restored by the weighted arm I9. But when such force is reduced below a predetermined value, the' magnet 20 as carried by the arm I9, will be free to drop back to the position shown in Fig. 1, whereupon the parts in the mercury switch will be restored to open circuit positions as shown in Fig. 1.

In case the controlling stream of fluid for and downwardly, through an angle b, the force F will remain `nearly constant (assuming the stream remains nearly constant), but the leverage is gradually increased until, when the vane and magnet are in their closed circuit positions,

. the force will be acting about the pivot point with a leverage or eifective radius represented by the' distance d2. As indicated in Fig. 5 the center of gravity of the moving parts will, meanwhile, not. be shifted very materially in horizontal directions. Consequently once the stream has forced the vane and magnet to the switch operating positions shown by the dotted lines in Fig. 5, the bias afforded by the Weighted arm I 9 and magnet will be insuiicient to causev the magnet to drop back to open circuit position until the force of the stream has diminished considerably,-

as compared with the force initially required to operate the device.

The force initially required to operate the de`v vice will of course depend upon the weight of the'vv magnet and the relative weights of the arms I1, I9 and any weight such as. at w carried by or forming a part of the arms.

The amount by which thel force of the stream F, after operating the device, has to be reduced before the magnet 20 will drop out of switch operating position, may be varied by changing the effective angle of the arm I1 with respectl to the direction of the stream. For example, if as shown in Figf, such angle is increased as indicated at a', then the force F will act at an effective radius d3 when the parts are in open switch position, and with an eiective radius d4 when the parts are in closed switch position, and

the diiference between d3 and d4 will be considerexample is obtained from an ordinary water distributing system, the pressure in the system, and consequently the force of the stream on the vane I3, may fluctuate considerably whenever various water taps on the system are opened and closed and for other reasons. Consequently, the appa.

ratus above described has been devised to insure maintaining the magnet in switch operai,

ing position, notwithstanding variations in the water pressure within normal predetermined d1 and d2 of Fig. 5. In other words, if said an-A gular position of the vane supporting arm is increased, then the device with the parts in their switch operating positions, will be more sensitive to small changes in the force of the stream. On the other hand, if the angle a is decreased, then the device will be less sensitive to minor` fluctuations in the force of the stream, i. e., the diiference between the force required for opening and the force required for closing the switch will be greater.

In many cases, it will be advisable to design the device to open and close the switch, responsive to xed predetermined forces, Aand without providing any means for easy adjustment of the switch opening and closing conditions. This will avoid danger of tampering with the ldevice and attempted adjustments by unskilled persons. On the other hand, in some circumstances it may be Then as the desirable'to so construct the device that it may be adjusted to open the switch at various different rates of flow, and also so that it will operate to close the switch again when the flow is diminished by a desired percentage which the user may want to change from time to time, or to meet altered conditions of use of the device. For this purpose the bell crank member for supporting the magnet and vane may for example be constructed in the form shown in Fig. i wherein the position of the weight w may be adjusted along the arm I9 and the effective angular position of the arm I1 may be adjusted by placing the pivoting pin 2i in any one of several different apertures as at 45-41. Other parts of the apparatus not'shown in Fig. 7 may remain the same as in Fig. l, except that the rear wall of the container Il) will of course be made with separate holes properly spaced to receive the pivoting pin 2 i when placed in any one of the apertures 45'41. With the construction of Fig. '1, if it is desired to have the switch initially operate only with a more forceful stream, then the weight w is moved outwardly along arm i9'. Conversely, if the initial operating force is to be less, then the weight w is adiusted to a position closer to the pivoting pin 2 I If it is desired to have a relatively wide diilerence between the force which will initially operate the device, and the force which will permit restoration of the switch, then the pin 2l is Placed in aperture 45. Ii' this desired difference is to be substantially less, then the pin is placed in aper-` ture 41. As shown in- Fig. 7, the pin is placed in an intermediate aperture providing an intermediate adjustment. y

While the invention has been described in detail with respect to particular preferred examples, it will be understood by those skilled in the art after understanding the invention that various changes and modifications may be vmatie without departing from the spirit and scope of the invention, and it is intended therefore in the appended claims to cover all such changes and modifications.

What is claimed as new and desired to be secured by Letters Patent is:

i. Flow controlled switch apparatus comprising a compartment into and through which a downwardly directed controlling stream oi' iiuid may ilow, magnetically responsive switch means adjacent to, but outside said compartment, a member pivoted within said compartment on a gener.. ally horizontal axis close to the path of saidl stream, said vmember having two Vdivergent arms, a magnet for actuating said switch means mounted on one of said arms, and a vane mounted in the path of said stream on the other of said arms, the weight of said member and parts carried thereby belngso disposed with respect to said axis that in the absence of the stream, the member is biased by weight in a position with said magnet below its switch actuating position, and upon pivotal movement of the member under the force of the stream on the vane, the magnet i. elevated into switch actuating position, said van( being mounted sufiiciently upstream from sait axis wherebythe radius about said axis, at which the stream acts on the vane. substantially increases as the magnet comes into such actuating position.

2. Flow controlled switch apparatus compris ing a compartment into and through whicha controlling stream of fluid may ilow, magnetically responsive switch means adjacent to, but outside said compartment, a member pivoted within said compartment on a generally horizontal axis, said member having two divergent arms, a magnet for actuating said switch means mounted on one of said arms, and 'a vane mounted in the path of said stream on the other of said arms, the weight of said member and parts carried thereby being so disposed with respect to said axis that in the absence of the stream, the member is biased by weight in a position with said magnet below its switch actuating position, and upon pivotal movement of the member under the force of the stream on the vane, the magnet is elevated into switch actuating position.

3. Flow controlled switch apparatus comprising an enclosure through which a controlling stream of iiuid may flow, a pivotaily mounted supporting member therein, a vane mounted on said member in a position to be engaged by the ow, and means mounted on said member for actuating a switch upon arcuate movement of the vane and supporting member about the pivotal axis of said member, responsive to changes in the force of said stream as applied to said vane, said vane being normally so positioned with respect tothe stream and said axis, that the moment of force o'f the stream as applied to the vane, subf stantially increases as said switch .actuating l means comes into switch actuating position.

4. Flow controlled switch apparatus comprising an enclosure through which a controlling stream of fluid may ow, a pivotaily mounted supporting member therein, a vane mounted on said member in a position to be engaged by the flow, and means mounted on said member for actuating a switch upony arcuate movement of the vane and supporting member about the pivotal axis of said member, responsive to changes in the force of said stream as applied to said vane, the assembly comprising said supporting member and associated'parts including means biasing the member in a direction tending to move the vane against direction of ilow of the stream, said vane being normally so positioned with respect to the stream and said axis, that the difference between the moment of force of the stream as applied to the vane and the effective biasing moment of force, will substantially increase upon substantial movement oi' the vane along the direction of the stream from its normal inactive position, thereby tending to prevent the biasing force from causing restoring movemnt of the vane upon minor reductions in the force oi' the stream.

5. Flow controlled switch apparatus comprising a compartment through which a controlling stream of fluid may flow, magnetically responsive switch means adjacent to, but outside said compartment, a bell crank member mounted in said compartment, a switch operating magnet mounted on one arm of said member, a vane mounted on the other arm of said member to extend into said stream for controlling the position of said magnet responsive to the force of the stream, and means for eii'ectively adjusting the angular relationship of said other arm with respect to the direction of iiow of the stream, to thereby effectively vary the leverage of the force of the stream on the vane and to vary the diilerence between such leverage as applied before and after movement of the vane responsive to said force.

WALLACE C. RUDD. 

